COOLING SYSTEM - Replacement of Engine Coolant
REPLACEMENT OF ENGINE
COOLANT ENGINE COOLANT CIRCUIT |
|
NOTICE:
|
DRAINAGE
OF ENGINE COOLANT 1. REMOVE REAR
FUEL TANK PROTECTOR |
|
3. DRAIN ENGINE COOLANT (a) Set the heater control lever to hot. |
|
(b) Remove the radiator cap. CAUTION: To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. |
|
(c) Drain the coolant from the radiator cock
and engine drain plug (engine drain plug are at the rear left of engine block) and two
radiator pipe plugs. (d) Close the drain cocks. Torque: Engine drain plug |
REFILL OF
ENGINE COOLANT 1. REMOVE SPARE
TIRE
|
|
4. SET SERVICE HOSES (a) Connect the service hoses to the radiator air drain and heater valve. (b) Suspend the opposite end of the service hose connected to radiator air drain to the front hood stay. (c) Suspend the opposite end of the service hose connected to heater valve to the front hood. NOTICE: Do not close-off or pinch any of the service hoses. |
|
5. FILL WITH ENGINE
COOLANT (a) Set the heater control lever to hot. |
|
(b) Open the radiator and heater
air drain plugs above three turns.
|
|
(c) Slowly fill the water filler
with coolant.
NOTICE: |
|
- Do not use alcohol type coolant. - The coolant should be mixed with demineralized water or distilled water. Capacity (w/ Heater) (d) Check that air is absent from the air drain plugs of the radiator and heater while filling the water filler inlet to the top with coolant. |
|
(e) Visually check that the level of coolant
in the air drain service hoses of the radiator and heater are the same as in the water
filler. NOTICE: If the water level in the air drain service hose is clearly lower, air removal has been incomplete, so check if the service hose is crushed or bent, then perform step (c). |
|
(f) When the coolant level in
the air drain service hoses stops dropping, close the air drain plugs of the radiator and
heater.
|
|
|
|
(g) Fasten the radiator cap to the first stop
point. NOTICE: Do not tighten the radiator cap completely (to the second stop point). (h) Start the engine and run at fast idle for approx. 3 minutes, and stop the engine. |
|
(i) Add more coolant and repeat
steps (h) and (i). HINT: By performing steps (h) and (i), 0.2 - 0.5 liters (0.2 - 0.5 US qts, 0.2 - 0.4 Imp. qts) can normally be added. (j) Check that the coolant level in the water filler has not dropped. If the coolant level has dropped, add coolant and repeat the steps from (g) onward. |
|
(k) Completely tighten the
radiator cap.
|
|
![]() |
(l) Fill coolant into the reservoir tank up to the "FULL" line. |
6. INSTALL UPPER RADIATOR
SUPPORT SEAL 7. INSTALL FRONT LUGGAGE COMPARTMENT TRIM 8. INSTALL SPARE TIRE 9. INSTALL REAR FUEL TANK PROTECTOR 10. INSTALL FRONT LUGGAGE UNDER COVERS |